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KMH®
Industrial Projects & Automation Services (PVT) Ltd.

 

 

 

 

 

 


 

INTERNATIONAL PROJECTS

KMH has provided services of its experienced engineers to companies overseas. Our members have played key roles in the execution of various international projects as mentioned below.
 

·        Lafarge Malayan Cement, Kanthan (Perak – Malaysia) under SIEMENS Malaysia
·        Hadeed Steel Plant, Al – Jubail (Kingdom Of Saudi Arabia) under SIEMENS K.S.A.
·        Bulk Fuel Plants (Kingdom Of Saudi Arabia) under SIEMENS K.S.A.
·        East – West Pipe Line (Kingdom Of Saudi Arabia) under SIEMENS K.S.A.
·        Saudia Aramco - Khurasaniya (Kingdom Of Saudi Arabia) under SIEMENS K.S.A.
·        NPC (Natal Portland Cement), Durban South Africa. Under System Automation &   
. .  .           .        Management (Pvt.) Ltd. RSA.

Lafarge Malayan Cement, Kanthan (Perak – Malaysia) under SIEMENS Malaysia
Electrical and DCS Re-vamp of line KK3, from previous Tele-mechanique control system to CEMAT V6.0 a SIEMENS PCS7 DCS System and implementing Lafarge Safety Standards. 

Designing, testing and commissioning of Control Panels housing SIEMENS S7 400 PLC and SIEMENS ET-200M distributed I/Os.
REFERENCE:
Mr. Rehan Fatmi
Manager Engineering I & S
SIEMENS Malaysia Sdn Bhd

Hadeed Steel Plant, Al – Jubail (Kingdom Of Saudi Arabia) under SIEMENS K.S.A.
HMI up-gradation of Arc Furnace from SIEMENS COROS, LSB / LSC to the State Of Art SIEMENS HMI, Win CC (Version – 6.0).
HMI up-gradation of Bag House from SIEMENS COROS, LSB / LSC to the State Of Art SIEMENS HMI, Win CC (Version – 6.0).  
   

Bulk Fuel Plants (Kingdom Of Saudi Arabia) under SIEMENS K.S.A. 
Software engineering involving PLC programming of SIEMENS SCADA CS7 system at SIEMENS AG Karlsruhe for Bulk fuel plant fuel handling and dispatch system automation. 

East – West Pipe Line (Kingdom Of Saudi Arabia) under SIEMENS K.S.A. 
Complete revamp of 1500 KM Oil & Gas pipe line both 48’’ and 56’’, originates from Al- Abgaig to Jeddah having 11 pumps – stations and 1 pressure – reducing station. Each station has 5 turbines. The new SCADA system is based on CS7 and S7 400H controllers, ESD used is ICS Triplex. 

Saudia Aramco - Khurasaniya (Kingdom Of Saudi Arabia) under SIEMENS K.S.A.
Complete commissioning of SIEMENS, SINAUT based SCADA system comprising of 92 RTUs with S7 317 and CS 7 as base station with FEP servers.
REFERENCE:
Mr. Fazal Abbas,
Manager Engineering
Kingdom of Saudi Arabia

 

LOCAL PROJECTS

KMH has successfully commissioned a number of Automation Projects in Confectionery, Textile, Chemical, Beverages, Steel, Cement Industries in Pakistan. Our members have also played key roles in the execution of Automation Projects Abroad in Oil & Gas, Cement & Steel Industry.
Other services provided to our clients include as- built drawing preparation; control cabinet wiring modifications and on-call troubleshooting.

·        ICI Paints Limited (Lahore - Punjab)
·        Crescent Steel & Allied Products Ltd (Nooriabad - Distt. Dadu)
·        Cadbury Pakistan Limited (Hub - Baluchistan)
·        Al – Abbas Fabrics (Pvt.) Ltd (S.I.T.E – Karachi)
·        PEPSI Pakistan Beverages Ltd (S.I.T.E - Hyderabad)
·        Pakistan Beverages Ltd, AQUAFINA (Super Highway - Karachi)
·        Dynea Chemicals Pakistan Ltd (Hub - Baluchistan)
·        LUCKY Cement Ltd (Nooriabad - Sindh)
·        DEWAN Cement Ltd (Dhabeji - Thatta)
·        ENVICRETE Ltd (Attock – N.W.F.P)
·        Shakarganj Food Products Ltd (Ahmadnagar Dist. Jhang)
·        Diamond Rubber Mills (S.I.T.E – Karachi)
·        CHEVRON Pakistan Ltd, Caltex Oil (West Wharf - Karachi)


ICI Paints Ltd. Lahore

Project Summary:
Bead Mill is used to make a homogeneous paint mixture by grinding the liquid mixture in a pressurized vessel having a grinding rotor.
Our task was to automate the bead mill incorporating all the interlocks and safety measures. This automation comprised of the following hardware.

        1. A 45kW rotor motor Variable Frequency Drive / Inverter. Make Focus Dynamics UK.

        2. A 2.5kW pump motor Variable Frequency Drive / Inverter. Make Focus Dynamics UK.

        3. ET-65, Ex-Proof operator panel. Make STHAL Germany.

        4. S7 PLC with Ex. Digital and Analog input/output signal modules. Make Siemens Germany.

Our engineering included.
PLC programming.
Operator Panel programming.
Rotor and Pump inverter parameterization and interfacing with PLC.
Testing of Bead Mill with product.
Preparation of As-Built drawings and wiring schematics.

Crescent Steel and Allied Products Ltd. Nooriabad.

Project Summary:
Epoxy Coating Plant is used for protective coating of spiral welded pipes.
Our task was to automate the Coating Plant incorporating all the interlocks and safety measures. This automation comprised of the following hardware.

S7 315-2DP PLC with ET200L. Digital input/output signal modules. Connected to S7 PLC via Profibus network. Make Siemens Germany.

Our engineering included.
PLC programming.
Testing of Coating Plant.
Preparation of As-Built drawings and wiring schematics.

Cadbury Pakistan Pvt Ltd Balochistan Hub.

Project Summary:
Automation and commissioning of Wafers Cream Machine.

PLC programming in Win-Pro-Ladder Connecting Digital Input and Output with the: FATEK PLC FBs-24-MA. Implementation of all interlocks and protection features for Wafers Cream Machine. all the interlocks and safety measures. This automation comprised of the following hardware.
FATEK PLC FBs-24-MA with their Built-in Input Output I/Os.

AL-ABBAS FABRIC Pvt Ltd. Karachi S.I.T.E.
 

Project Summary:
Automation and commissioning of BECA Inspection Machine.

PLC programming in Win-Pro-Ladder Connecting Digital Input and Output with the: FATEK PLC FBs-24-MA. Implementation of all interlocks and protection features for BECA Inspection Machine. all the interlocks and safety measures. This automation comprised of the following hardware.
FATEK PLC FBs-60-MA with their Built-in Input Output I/Os.
 

Cadbury Pakistan Pvt Ltd Balochistan Hub. 

Project Summary:
Automation and commissioning of Chocolate Cutting Machine.

PLC programming in Win-Pro-Ladder Connecting Digital Input and Output with the: FATEK PLC FBs-10-MA. Implementation of all interlocks and protection features for Chocolate Cutting Machine. All the interlocks and safety measures. This automation comprised of the following hardware.
FATEK PLC FBs-10-MA with their Built-in Input Output I/Os. 

Lucky Cement Pvt Ltd. Line-1 Karachi Super High-Way. 

Project Summary:
Programming in Step-7 for S7-400 & S7-300 PLCs and Micro Win for S7 200. HMI. WinCC 6.0.Implementation of all interlocks and protection features for Raw Mill, and Cooler area. All the interlocks and safety measures. This automation comprised of the following hardware.

Siemens S7-400, S7-300, S7-200 PLCs.
Inter PLC communication on Profibus in single Master multi slave PLC configuration.
S7 400 I/Os, Multi-Rack system and ET200M S7 300 distributed I/Os.
 

Lucky Cement Pvt Ltd. Line-2 Karachi Super High-Way. 

Project Summary:
Programming in Step-7 for S7-400 & S7-300 PLCs and Micro Win for S7 200. HMI. WinCC 6.0.Implementation of all interlocks and protection features for Raw Mill, and Cooler area. All the interlocks and safety measures. This automation comprised of the following hardware.

Siemens S7-400, S7-300, S7-200 PLCs.
Inter PLC communication on Profibus in single Master multi slave PLC configuration.
S7 400 I/Os, Multi-Rack system and ET200M S7 300 distributed I/Os.
 

PEPSI Pakistan Beverage Ltd. (S.I.T.E- Hyderabad). 

Project Summary:

Machine Automation: Turnkey Automation for Ammonia Compressors comprising of SIEMENS S7 PLC with OP3 operator screen and archiving of important values and set-points on the PC. PLC programming, complete engineering documentation, on-site Signal testing & commissioning. 

Dynea Chemicals Pakistan Ltd. (Hub, Balochistan). 

Project Summary:

Up-gradation of SIEMENS control system for Formal Dehyde and Resin Chemical Plant and develop HMI mimics according to the requirements. 

Shakarganj Food Products Ltd. Ahmadnagar Dist. Jhang. 

Project Summary:

Machine Automation: Turnkey Automation for Sterizer for pulp process in plant. Programming all sequences of the Sterilizer in Step-5 programming language for SIEMENS S5 PLC based control system.

Dynea Chemicals Pakistan Ltd (Hub - Balochistan)

Up-gradation of SIEMENS control system for Formal – Dehyde and Resin Chemical Plant and develop HMI mimics according to the requirements.

DEWAN Cement Ltd (Dhabeji - Thatta)

Develop various master slave configurations via Profibus between S7 400 and B.H.A E.P control system, S7 400 and IKN Cooler control system, S7 400 and Unitherm Burner control system. 

ENVICRETE Ltd (Attock – N.W.F.P)

Process Automation: Commissioning of SIEMENS PLC Control System for Cube Machine, Mixture Machine & Lifter comprising of hardware engineering, termination of signals to SIEMENS ET-200L distributed digital input & output modules. Testing of all interlocks.

Diamond Rubber Mills (S.I.T.E – Karachi)

Provides software backup of Mitsubishi PLC control system for Tyre Building Machine, Tube Spicer Machine and Tube Tuning Press.   

CHEVRON Pakistan Ltd, Caltex Oil (West Wharf - Karachi)

System Components:  PCS7 V6, S7-400.
Configure the Client, Server communication via Ethernet OSM, installed in ring topology on fiber optic.
Worked on CFC programming for modification in plant process
.

Pakistan Beverages Ltd, AQUAFINA (Super Highway - Karachi)

Provides services for their various machine and software backups for SIEMENS PLC Control System. 

 

 

 

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